A REVIEW ON THE ROTARY ULTRASONIC MACHINING OF ADVANCED CERAMICS

Authors

  • C.Y. Khoo C.Y. Khoo Department of Materials Engineering Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor
  • Esah Hamzah Department of Materials Engineering Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor
  • Izman Sudin Department of Manufacturing and Industrial Engineering Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor

Keywords:

Rotary Ultrasonic Machining, ceramic, edge chipping, material removal rate

Abstract

Advanced ceramics are likely candidates for many industrial applications due to their superior properties. However, their high machining costs lead to limited applications. Rotary ultrasonic machining (RUM) is one of the cost-effective machining processes available for drilling holes in advanced ceramics. This paper reports on investigations in the last few years on RUM process of advanced ceramics. Emphasis is given on the effect of RUM process parameters (such as applied static load, rotational speed, ultrasonic power and vibration amplitude, abrasive grit size and coolant) on machinability parameters (such as material removal rate, tool wear and surface roughness). Results on tool wear and edge chipping are also reported.

References

Hu, P., Zhang, J.M., Pei, Z.J., Treadwell, C., 2002. Modeling of Material Removal Rate in Rotary Ultrasonic Machining: Designed Experiments, Journal of Materials Processing Technology 129, 339-344.

Tsutsumi, C., Okano, K., Suto, T., 1993. High quality machining of ceramics, Journal of Materials Processing Technology 37, 639–654.

Jahanmir, S., Ives, L.K., Ruff, A.W., Peterson, M.B., 1992. Ceramic Machining: Assessment of Current Pratice and Research Needs in The United States, NIST Special Publication 834.

Ya, G., Qin, H.W., Yang, S.C., Xu, Y.W., 2002. Analysis of The Rotary Ultrasonic Machining Mechanism, Journal of Material Processing Technology 129, 182-185.

Pei, Z.J., Ferreira, P.M., Haselkorn, M., 1995. Plastic Flow in Rotary Ultrasonic Machining of Ceramics, Journal of Materials Processing Technology 48, 771-777.

Pei, Z.J., 1995. Rotary Ultrasonic Machining of Ceramics, PhD thesis, University of Illinois, Urbana-Champaign.

Treadwell, C., Pei, Z.J., 2003. Machining Ceramics with Rotary Ultrasonic Machining, Ceramic Industry, 39-42.

Zeng, W.M., Li, Z.C., Pei, Z.J., Treadwell, C., 2005. Experimental Observation of Tool Wear in RUM of Advanced Ceramics, International Journal of Machine Tools & Manufacture 45, 1468-1473.

Zhang, Q.H., Wu, C.L., Sun, J.L., Jia, Z.X., 2000. Mechanism of Material Removal in Ultrasonic Drilling of Engineering Ceramics, Proceedings of the

Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 214 (9), 805–810.

Pei, Z.J., Ferreira, P.M., 1998. Modeling of Ductile-Mode Material Removal in Rotary Ultrasonic Machining, International Journal of Machine Tool & Manufacture 38, 1399-1418.

Hocheng, H., Tai, N.H., Liu, C.S., 2000. Assessment of Ultrasonic Drilling of C/SiC Composite Material, Composites: Part A Apllied Science and Manufacturing 31, 133–142.

Markov, A.I., Ustinov, I.D., 1973. A Study of The Ultrasonic Diamond Drilling of Nonmetallic Materials, Industrial Diamond Review, 97-99.

Pei, Z.J., Khanna, N., Ferreira, P.M., 1995. Rotary Ultrasonic Machining of Structural Ceramic – A Review, Ceram. Eng. Sci. Proc. 16 (1), 259-278.

Li, Z.C., Jiao, Y., Deines, T.W., Pei, Z. J., Treadwell, C., 2005. Rotary Ultrasonic Machining of Ceramic Matrix Composites: Feasibility Study and Designed Experiments, International Journal of Machine Tools & Manufacture, 45, 1402-1411.

Kainth, G..S., Nandy, A., Singh, K., 1979. The Mechanics of Material Removal in Ultrasonic Machining, International Journal of Machine Tool Design and Research 19, 33–41.

Hu, P., Zhang, J.M., Pei, Z.J., 2002. Experimental Investigation on Coolant Effects in Rotory Ultrasonic Machining, Proceeding of The NSF Workshop on Research Needs in Thermal Aspects of Material Removal Processes, Stillwater, OK.

Ng, S., Le, D., Tucker, S., Zhang, G., 1996. Control of Machining Induced Edge Chipping on Glass Ceramics, Proceedings of the ASME International Mechanical Engineering Congress and Exposition, Manufacturing Engineering Division, MED(4), Atlanta, GA, USA, 229–236.

Li, Z.C., Liang, W.C., Pei, Z.J., Treadwell, C., 2006. Edge-Chipping Reduction in RUM of Ceramics: FEA and Experimental Verification, International Journal of Machine Tools & Manufacture 46, 1469-1477.

Churi, N.J., Pei, Z.J., Shorter, D.C., Treadwell, C., 2007. Rotary Ultrasonic Machining of Silicon Carbide: Designed Experiments, International Journal of Manufacturing Technology and Management, 12 (1-3), 284.

Li, Z., Treadwell, C., Pei, Z.J., 2004. Drilling Small Holes in Hard-to-Machine Materials by Rotary Ultrasonic Machining, SME Technical Paper, TP04PUB137, 17p.

Churi, N.J., Pei, Z.J., Li, Z.C., Treadwell, C., 2005. Rotary Ultrasonic Machining of Titanium Alloy: A Feasibility Study, Proceedings of the ASME International Mechanical Engineering Congress and Exposition, Orlando, Florida, USA, IMECE2005-80254, 8p.

Downloads

Published

2018-04-09

How to Cite

C.Y. Khoo, C. K., Hamzah, E., & Sudin, I. (2018). A REVIEW ON THE ROTARY ULTRASONIC MACHINING OF ADVANCED CERAMICS. Jurnal Mekanikal, 25(1). Retrieved from https://jurnalmekanikal.utm.my/index.php/jurnalmekanikal/article/view/150

Issue

Section

Mechanical

Similar Articles

<< < 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.