AN APPROACH TO MODULAR MACHINE REDESIGN WITH CONSIDERATION OF FLUID FLOW

Authors

  • Zaidi Mohd Ripin School of Mechanical Engineering Universiti Sains Malaysia Kampus Kejuruteraan Transkrian 14800 Nibong Tebal, Pulau Pinang
  • Ahmad Baharuddin Abdullah School of Mechanical Engineering Universiti Sains Malaysia Kampus Kejuruteraan Transkrian 14800 Nibong Tebal, Pulau Pinang

Keywords:

Modular design, interaction matrix, cluster identification, electrodeposition

Abstract

The ever increasing need to develop new product range has forced industry to adopt new design and manufacturing strategies in order to response to customers need. One of the most powerful strategy is in the adoption of modular approach in machine redesign in order to achieve better parts commonality and integrity. This paper describes an approach in modular design for machine redesign by taking into account parts interaction and fluid-flow within a machine to derive a module, which fits assembly requirement and minimum leak arrangement. The approach uses product structure and product decompos ition to identify components. Components interaction based on assembly direction is used to construct the interaction matrix. The fluid flow within the structure is also constructed and the fluid interaction matrix is then combined with the interaction matrix. Clustering is then applied simultaneously using the extended triangularization algorithm. Interaction density is used as a measure of module preference and this is done by rearranging the components so as to achieve high interaction density module. This approach enables the designer to adopt new method in redesign where other factors are considered apart from assembly. An example ofelectrodepositing machine redesign is used to further describe the
approach .

References

Kusiak A., Larson T.N. and Wang lR., 1994, "Reengineering of Design and Manufacturing Process", Computers in Industrial Engineering, Vol. 26. No. 3, Pp 521-536.

Zamirowski E.J. and Otto K.N., 1999, "Identifying Product Portfolio Architecture Modularity Using Function and Variety Heuristics ", Proceedings of the 11th International Conference on Design Theory and Methodology, 1999 ASME Design Engineering Technical Conferences, September 12-15, Las Vegas, Nevada.

Marshall R. and Leaney P.G., "A Systems Engineering Approach to Product Modularity ". Short communications in manufacture and design, Proceedings of the Institution of Mechanical Engineers, Part B.

Marshall R., Leaney P.G. and Botterel, 1995, "Modularization As a Means of Product and Process Inte~ration", Advances in Manufacturing Technology IX, Proceedings of the 11t National Conference on Manufacturing Research, London: Taylor & Francis, pp. 129-133 .

Bremner R., September 1999, "Cutting Edge Platforms ", Financial Times Automotive World,. pp.30-38.

Whitney D., Nippondenso Co. Ltd., 1993, "A Case Study of Strategic Product Design " Research in Engineering Design. ppl

-20.

Szweda, R., Nov. 2000, "Fugitive emissions: The matter of imperfect seals", Sealing Technology, No. 83, Elsevier Science Ltd., Oxford, UK. pp.9-l1.

Karassik, 1.J. et.al. Ed., 1986, "Pump Handbook" , McGraw Hill,. pp 2.33 2.159.

A.Kusiak and 1. Wang, 1993, "Decomposition of the design process", J.Mech. Design, vol. 115 no.12, pp.687-695

Dahmus J.B., Gonzalez-Zugasti J.P. and Otto K.N., 1999, "Modular Product Architecture ", Engineering Design Research Laboratory, CIPD, Massachusetts Institute of Technology, Cambridge,

Salhieh M.S . and Kamrani A.K., 1999, "Macro Level Product Development Using Design for Modularity ", Robotics and Computer Integrated Manufacturing, Vol. 15, pp319-329.

Huang C.C. and Kusiak A., January 1998, "Modularity in Design of Products and Systems ", IEEE Transactions on Systems, Man, and Cybernetics - Part A: Systems and Humans, Vol 28, No.1 , pp. 66- 77.

Z. M. Ripin, A. B. Abdullah, T. B. Hoo., 6-8 Dec. 1999, "Development of Precision Modular Electroplating Machine Using Modular Approach ", Proceedings of Malaysia Science & Technology Congress.

Downloads

Published

2018-05-14

How to Cite

Mohd Ripin, Z., & Abdullah, A. B. (2018). AN APPROACH TO MODULAR MACHINE REDESIGN WITH CONSIDERATION OF FLUID FLOW. Jurnal Mekanikal, 12(2). Retrieved from https://jurnalmekanikal.utm.my/index.php/jurnalmekanikal/article/view/253

Issue

Section

Mechanical