COMPARISON BETWEEN JOHNSON COOK’S PLASTICITY WITH DAMAGE MODEL AND ISOTROPIC HARDENING PLASTICITY WITH DUCTILE DAMAGE MODEL ON ALUMINIUM ALLOY SHEET 2024 T3 TENSILE TEST IN CORRELATING THE FINITE ELEMENT METHOD (FEM) TO THE EXPERIMENT TEST RESULT

Authors

  • Henry Gunsalam Mechanical Engineering Studies, College of Engineering, Universiti Teknologi MARA, Cawangan Pulau Pinang, Kampus Permatang Pauh, Penang, Malaysia
  • Ahmad Sufian Abdullah Mechanical Engineering Studies, College of Engineering, Universiti Teknologi MARA, Cawangan Pulau Pinang, Kampus Permatang Pauh, Penang, Malaysia
  • Murni Awi Mechanical Engineering Studies, College of Engineering, Universiti Teknologi MARA, Cawangan Pulau Pinang, Kampus Permatang Pauh, Penang, Malaysia
  • Mohd Rozaiman Aziz Mechanical Engineering Studies, College of Engineering, Universiti Teknologi MARA, Cawangan Pulau Pinang, Kampus Permatang Pauh, Penang, Malaysia
  • Kamarul-Azhar Kamarudin Crashworthiness and Collisions Research Group (COLORED), Faculty of Mechanical and Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Batu Pahat, 86400, Malaysia

DOI:

https://doi.org/10.11113/jm.v46.494

Keywords:

Johnson Cook’s hardening plasticity, Johnson Cook’s damage model, Isotropic hardening plasticity, Ductile damage model, tensile experiment

Abstract

Sometimes students and/or researchers are faced with a limited sample and data issue and need to choose carefully which approaches to be used, especially in performing analysis with numerical analysis. As there are a lot of numerical analysis approaches that are having similar purposes and the approaches can be used depending on the analysis cases and objectives. For example, Johnson Cook’s plasticity model and isotropic plasticity hardening model are the common approaches available and used in ABAQUS software to determine the metal and metal alloy plasticity or inelastic mechanical properties. Therefore, in this paper, two approaches – Johnson Cook’s plasticity with damage model and isotropic plasticity hardening with ductile damage model which is used to define the metal and metal alloy mechanical properties and performance are studied using ABAQUS Computer Aided Engineering (CAE) software and compared accordingly.  In this study, the experimental result of the tensile test was used to determine the mechanical properties of the Aluminium alloy 2024 T3 sheet with 0.29mm thickness. Then the experiment test data are used to correlate the finite element method (FEM) model and the experimental test result by using Johnson Cook’s plasticity hardening with damage model approach and the isotropic hardening plasticity with ductile damage model approach. Based on the comparison with the experiment failure sample mode, both FEM model failure mode is closely identical to the experiment failure sample. From the mechanical properties comparison, Johnson Cook’s model shows a bigger deviation compared to the isotropic plasticity with ductile damage model in comparison to the experiment value. From this paper, it can be concluded that the ductile damage model is more appropriate to be used when the sample and data are limited.

References

Ahmad S.A, et al., Finite Element Modelling of Aluminum Alloy 2024-T3 under Transverse Impact Loading. AIP Conference Proceedings Vol. 1901, 2017 050005.

Shuaishuai Y. et. al., A modified Johnson-Cook model of AA6061-O aluminum alloy with quasi-static pre-strain at high strain rates International Journal of Material Forming 2021 14, pp. 677–689.

Zhang D. N. et al., A modified Johnson–Cook model of dynamic tensile behaviors for 7075-T6 aluminum alloy Journal of Alloys and Compounds, 2015 619 pp. 186-194.

Sachin G., et. al., Determination of Johnson–Cook Parameters for Cast Aluminum Alloys Journal of Engineerig Materials and Technology 2014 136(3) pp. 034502 (1-4)

Tan J. Q., et. al., A modified Johnson–Cook model for tensile flow behaviors of 7050-T7451 aluminum alloy at high strain rates Materials Science and Engineering 2015 631 pp. 214-219.

Sohail A., et. al., Numerical and experimental investigation of Johnson–Cook material models for aluminum (Al 6061-T6) alloy using orthogonal machining approach Advances in Mechanical Engineering 2018, 10(9) pp. 1–14.

Li S.Y., et. al, Optimization of Milling Aluminum Alloy 6061-T6 using Modified Johnson-Cook Model Simulation Modelling Practice and Theory 2021 111 102330.

Corona, et.al., An evaluation of the Johnson-Cook model to simulate puncture of 7075 aluminum plates. Technical report OSTI United States Department of Energy: 2014. 1204105 SAND2014-1550 505013.

Rasaee S. et. al., Constitutive Modeling of 2024 Aluminum Alloy Based on the Johnson–Cook Model Transactions of the Indian Institute of Metals 2019 72, pp. 1023–1030.

Kay, G. Failure Modeling of Titanium-6Al-4V and 2024-T3 Aluminum with the Johnson-Cook Material Model. Technical report OSTI United States Department of Energy: 2002. 15006359 UCRL-ID-149880.

Shen W. J. et. al., Study on constitutive relationship of 6061 aluminum alloy based on Johnson-Cook model Materials Today: Communications 2023 37 106982.

Wang, C., et al., A modified Johnson–Cook model for 2A12 aluminum alloys. Mech Time-Depend Mater 2023

Bal B. et al., The Precise Determination of the Johnson–Cook Material and Damage Model Parameters and Mechanical Properties of an Aluminum 7068-T651 Alloy J. Eng. Mater. Technol. 2019, 141(4): pp. 041001(1-2-10)

Sonika S., et. al., Finite element analysis of AA1100 elasto-plastic behaviour using Johnson-Cook model Materials Today: Proceeding 2018 5(2), pp. 5349-5353

Meng X.X., et.al., An Improved Johnson–Cook Constitutive Model and Its Experiment Validation on Cutting Force of ADC12 Aluminum Alloy During High-Speed Milling Metals 2020 10(8), 1038.

Børvik T. et. al., Empty and foam-filled circular aluminium tubes subjected to axial and oblique quasistatic loading International Journal of Crashworthiness, 2003 8(5) pp. 481-494.

Ivaylo N. V., et. al., Anisotropic finite elastoplasticity with nonlinear kinematic and isotropic hardening and application to sheet metal forming International Journal of Plasticity 2010 26(5) pp. 659-687.

Asle J.T., et. al., Effects of constituent particle content on ductile fracture in isotropic and anisotropic 6000-series aluminium alloys Materials Science and Engineering: A 2021 820 141420.

Fribourg G., et.al., Microstructure-based modelling of isotropic and kinematic strain hardening in a precipitation-hardened aluminium alloy Acta Materialia 2011 59(9) pp 3621-3635

Ole R. M., et. al., Nanoscale modelling of combined isotropic and kinematic hardening of 6000 series aluminium alloys Mechanics of Materials 2020 151 103603

Abir B. et. al., Experimental and numerical methodology to characterize 5083-aluminium behavior considering non-associated plasticity model coupled with isotropic ductile damage International Journal of Solids and Structures 2021 229 111139.

ABAQUS CAE user manual. [Internet Reference]. Available from: https://classes.engineering.wustl.edu/2009/spring/mase5513/abaqus/docs/v6.6

Von_Mises_yield_criterion. [Internet Reference]. Available from: https://en.wikipedia.org/wiki/Von_Mises_yield_criterion

ASM Aerospace Specification Metals-Aluminium 2024 T3. [Internet Reference]. Available from: http://asm.matweb.com/search/SpecificMaterial.asp?bassnum=MA2024T3

Johnson, G.R. et al, A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures. 7th International Symposium on Ballistics. 1983.

M.Hagenbeek. Characterization of the Fiber Metal Laminates under Thermo-mechanical loadings. Doctorate dissertation. Delft University of Technology 2005.

Downloads

Published

2023-11-23

How to Cite

Gunsalam, H., Abdullah, A. S., Awi, M., Aziz, M. R., & Kamarudin, K.-A. (2023). COMPARISON BETWEEN JOHNSON COOK’S PLASTICITY WITH DAMAGE MODEL AND ISOTROPIC HARDENING PLASTICITY WITH DUCTILE DAMAGE MODEL ON ALUMINIUM ALLOY SHEET 2024 T3 TENSILE TEST IN CORRELATING THE FINITE ELEMENT METHOD (FEM) TO THE EXPERIMENT TEST RESULT. Jurnal Mekanikal, 46(2), 102–113. https://doi.org/10.11113/jm.v46.494

Issue

Section

Mechanical

Similar Articles

<< < 11 12 13 14 15 16 17 > >> 

You may also start an advanced similarity search for this article.